RAZOR LIGHT BAR INSTALLATION GUIDE
STEP 1 - GET STARTED
What is in the box?
1 - Razor Light Bar with 18" of 16 AWG wire (22 AWG for Orange signal/internal relay)
2 - #10 Stainless Steel Screws (1.5", 316)
2 - Isolation Washers
2 - Mounting feet (left & right)
2 - Finishing Caps with O-Rings
1 - Rear wire cover
If you are missing or misplaced a part, please contact our support team to assist. DO NOT return the product to the store.
What do I need?
- Marine grade sealant (3M 4200 or similar)
- Phillips head screwdriver
- Power driver/drill
- 1/4" Drill bit for wire hole
- 1/8” Drill bit for pilot hole
- Waterproof Butt Splice connectors
- Heat Gun for shrinking waterproof butt splice connectors
- Fuse per light (15A @12v or 7.5A @24v)
- Wire strippers
- Crimp Tool for butt splice connectors
- Additional Wire (see chart here)
- Multimeter for testing (optional)
- 1A SPST switch (not included) for 3-Wire to switch
- 20A Min SPST switch (not included) for 2-Wire to switch (1 per light)
- Lumitec Poco Digital Lighting Control (optional)
- Marine grade Waterproof thru deck outlet (optional, not supplied)
STEP 2 - IMPORTANT INFORMATION
How to Correctly Position a Razor Light Bar
STEP 3 - CONFIGURATION
Select the installation configuration you will be using for your light.
TROUBLESHOOTING
| Problem | Cause | Solution |
|---|---|---|
| Problem: Light Does not power on (2-wire installation). | Cause: Red and Orange wire are not receiving + voltage. Ground wire disconnected. | Solution: Check power. Check fuse is not blown. Check ground wire connection. Check the switch and ensure it is rated for the load. Check voltage polarity. |
| Problem: Light Does not power on (3-wire installation). | Cause: Red and/or Orange wires are not receiving positive (+) voltage. Ground wire disconnected. | Solution: Check power. Check fuse is not blown. Check ground wire connection. Check switch is in the ON position. |
| Problem: Light Does not power on (3-wire installation Poco). | Cause: Red wire not receiving positive (+) voltage. Orange wire not connected to Poco Channel output. Poco is not setup correctly. | Solution: Check power. Check fuse is not blown. Check ground wire connection. Check Poco Configuration (light group set to Clan 13). If Clan 13 does not exist in Light Groups, update your Poco firmware. Check Poco Configuration to ensure Switch is set to the correct Light Group. |
| Problem: Light Quickly Blinks. | Cause: Insufficient voltage at light. | Solution: Check for proper voltage at light (10vDC minimum required). Ensure the battery is at full charge. Verify wire gauge size is sufficient. |